ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederOM-216 655E 2007−03Effective with serial number: 225 493ST 44 Series andST B
OM-216 655 Page 61 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Drive rolls can injure fingers3 Welding wire and drive parts
OM-216 655 Page 7SECTION 3 − INSTALLATION3-1. Gun Recommendation TableProcess GunGMAW − Hard or Corded Wires M25 Or M40FCAW − Self-Shielding Wires GA-
OM-216 655 Page 81 Gun Securing Knob2 Gun Block3 Gun Outlet Wire GuideLoosen knob, insert gun into block.Position outlet wire guide as closeas possibl
OM-216 655 Page 9SECTION 4 − OPERATION17114-1. ST 44 Series Panel Controls1 Voltage Control2 Purge Control3 Jog4 2T−4T Switch5 Power ON-OFF6 Digital V
OM-216 655 Page 104-3. Run-In Control and Burnback Control246810246810 tRun-In ControlUse control to set wire feed speedbefore arc initiationAfter arc
OM-216 655 Page 11SECTION 5 − MAINTENANCE & TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceUnreadable
OM-216 655 Page 125-2. TroubleshootingProblem SolutionUnit is completely inoperative. Check continuity of Power switch S1, and replace if necessary.Re
OM-216 655 Page 13SECTION 6 − ELECTRICAL DIAGRAM
OM-216 655 Page 14SECTION 7 − PARTS LIST. Hardware is common andnot available unless listedFigure 7-1. ST 44 Complete Assembly (Optional Equipment Sho
OM-216 655 Page 15DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7−1. ST 44 Complete AssemblyQty Basic Digital Ultra−Lite1 000058427 Ring 1 1 1. .
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OM-216 655 Page 16. Hardware is common andnot available unless listedFigure 7-2. 4 Roll Wire Drive Assembly (All Models)DescriptionPartNo.Dia.Mkgs.Ite
OM-216 655 Page 17. Hardware is common andnot available unless listedFigure 7-3. ST Blu Fab Wire Feed AssemblyApril 19, 2006
OM-216 655 Page 18DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-3. ST Blu Fab Wire Feed AssemblyQty1 000058427 Ring 1. . . . . . . . . . . . . . . .
OM-216 655 Page 19. Hardware is common andnot available unless listedFigure 7-4. 2 Roll Wire Drive Assembly (All Models)123457689101112131415161718192
OM-216 655 Page 20Table 7-1. Drive Roll And Wire Guide Kits (4 Drive Roll)Base selection of drive rolls upon the following recommended usages:1. V-Gr
Effective January 1, 2007This limited warranty supersedes all previous Miller warranties and is exclusive with no otherguarantees or warranties expres
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 1/07ITW Welding Products Italy S.r.l.Via Privata Iseo, 6/E20098 San GiulianoMilanese, ItalyPhone: 39 (
TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Us
dec_stat_Milan_6/05Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rati
OM-216 655 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these
OM-216 655 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp
OM-216 655 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-216 655 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document
OM-216 655 Page 5SECTION 2 − DEFINITIONS1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936A. Warning! Watch Out! There are possiblehazards as sh
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