Miller-electric 280 NT Instrukcja Użytkownika

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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW)
Engine Driven Welding Generator
OM-4402 199101J
May 2001
Trailblazer 280 NT
Visit our website at
www.MillerWelds.com
Air Plasma Cutting and Gouging
with Spectrum
Unit
Air Carbon Arc (CAC-A) Cutting
and Gouging
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1 2 3 4 5 6 ... 63 64

Podsumowanie treści

Strona 1 - Trailblazer 280 NT

ProcessesDescriptionTIG (GTAW) WeldingStick (SMAW) WeldingMIG (GMAW) WeldingFlux Cored (FCAW)Engine Driven Welding GeneratorOM-4402 199101JMay 2001Tra

Strona 2 - From Miller to You

OM-4402 Page 6Le soudage effectué sur des conteneurs fermés tels quedes réservoirs, tambours ou des conduites peut provoquerleur éclatement. Des étinc

Strona 3 - TABLE OF CONTENTS

OM-4402 Page 7DES ORGANES MOBILES peuventprovoquer des blessures. Ne pas approcher les mains des ventilateurs, cour-roies et autres pièces en mouveme

Strona 4

OM-4402 Page 8LE RAYONNEMENT HAUTE FRÉ-QUENCE (H.F.) risque de provoquerdes interférences. Le rayonnement haute fréquence (H.F.) peutprovoquer des in

Strona 5 - 1-2. Arc Welding Hazards

OM-4402 Page 9SECTION 2 − DEFINITIONS2-1. Symbol DefinitionsStop EngineFast(Run, Weld/Power)Fast/Slow(Run/Idle)Slow (Idle)Start Engine Panel/Local Tem

Strona 6 - 1-3. Engine Hazards

OM-4402 Page 103-2. Dimensions, Weights, and Operating AnglesDimensionsAHeight 33 in (838 mm)ABCWidth 18-3/4 in (476 mm)C D t d tilt l i ldDe

Strona 7

OM-4402 Page 11201 5273-4. Fuel Consumption While Using Auxiliary Power0.000.250.500.751.001.251.501.752.00012345678US GAL/HR.IDLE − KOHLERIDLE − ONAN

Strona 8 - 1-6. EMF Information

OM-4402 Page 12189 280 / 189 282-A / 189 265The volt-ampere curves show theminimum and maximum voltageand amperage output capabilities ofthe welding g

Strona 9 - UTILISATION

OM-4402 Page 13Duty cycle is the percentage of 10minutes that unit can weld at ratedload without overheating. Exceeding duty cycle candamage unit and

Strona 10

OM-4402 Page 144-2. Engine Prestart Checks (Onan-Powered Units) Ref. 151 983 / 801 942-C / Ref. 800 3951/2 in(13 mm)FullGasolineFullCheck all fluids d

Strona 11 - UNE REMORQUE QUI BASCULE peut

OM-4402 Page 154-3. Engine Prestart Checks (Kohler-Powered Units) 801 221 / 802 6921/2 in(13 mm)FullGasolineFullCheck all fluids daily. Engine must be

Strona 12 - LE SOUDAGE À L’ARC risque de

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Strona 13 - SECTION 3 − SPECIFICATIONS

OM-4402 Page 164-4. Activating The Dry Charge Battery (If Applicable)Remove battery from unit.1 Eye Protection − SafetyGlasses Or Face Shield2 Rubber

Strona 14

OM-4402 Page 174-5. Connecting The BatteryRef. 800 394-C / Ref. 203 073 / Ref. S-0756-D+−3/8, 1/2 in Connect negative (−)cable last.Tools Needed:4-6.

Strona 15 - 3-5. Auxiliary Power Curve

OM-4402 Page 184-8. Selecting Weld Cable Sizes*Weld Cable Size** and Total Cable (Copper) Length in Weld CircuitNot Exceeding***100 ft (30 m) or Less1

Strona 16 - 3-6. Volt-Ampere Curves

OM-4402 Page 194-10. Adjusting MIG Weld Puddle Consistency801 944-C / Ref. 203 073 Stop engine.Stabilizer DC-Z is factoryconnected to suit most MIG (

Strona 17 - SECTION 4 − INSTALLATION

OM-4402 Page 20SECTION 5 − OPERATING WELDING GENERATOR5-1. Front Panel ControlsRef. 203 0731 DC Polarity/AC Switch Do not switch under load.Use switc

Strona 18

OM-4402 Page 215-2. Remote Amperage/Voltage Control1 Remote 14 Receptacle RC1Connect optional remote control toRC1 (see Section 4-9).2 Remote Hand Con

Strona 19 - 801 221 / 802 692

OM-4402 Page 22SECTION 6 − OPERATING AUXILIARY EQUIPMENT6-1. Auxiliary Power Receptacles And Circuit BreakersRef. 203 073 If unit does not have GFCI

Strona 20

OM-4402 Page 236-2. Optional Auxiliary Power Receptacles If unit does not have GFCI re-ceptacles, use GFCI-protected extension cord. Auxiliary power

Strona 21 - 4-6. Installing Exhaust Pipe

OM-4402 Page 24SECTION 7 − MAINTENANCE (ONAN-POWERED UNITS)7-1. Routine Maintenance (Onan-Powered Units)Recycleenginefluids. Stop engine before maint

Strona 22 - 801 943-B

OM-4402 Page 257-2. Maintenance Label (Onan-Powered Units)Follow the storage procedure in the engine owner’s manual if the unit will not beused for an

Strona 23 - 801 944-C / Ref. 203 073

The following terms areused interchangeablythroughout this manual:MIG = GMAW, Wire WeldingTIG = GTAWStick = SMAWThe engine exhaust fromthis product co

Strona 24 - 5-1. Front Panel Controls

OM-4402 Page 267-3. Servicing Air Cleaner (Onan-Powered Units) aircleaner3 1/97 − 156 852 / Ref. 185 095-A / S-0759 Stop engine. Do not run engine w

Strona 25 -  Engine runs at weld/power

OM-4402 Page 277-5. Changing Engine Oil, Oil Filter, And Fuel Filter (Onan-Powered Units)Ref. 801 942-C / 800 395-B / Ref. 203 073 / S-0842 Stop engi

Strona 26 - Ref. 203 073

OM-4402 Page 287-6. Adjusting Engine Speed (Onan-Powered Units)Ref. 801 942-C / 800 397-AAfter tuning engine, check enginespeeds with a tachometer (se

Strona 27 -  At least once a month, run

OM-4402 Page 29 Stop engine. When a circuit breaker or fuseopens, it usually indicates amore serious problem exists.Contact a Factory AuthorizedServ

Strona 28 - Clean and

OM-4402 Page 30SECTION 8 − MAINTENANCE (KOHLER-POWERED UNITS)8-1. Routine Maintenance (Kohler-Powered Units)Recycleenginefluids. Stop engine before m

Strona 29 - OM-4402 Page 25

OM-4402 Page 318-2. Maintenance Label (Kohler-Powered Units)Follow the storage procedure in the engine owner’s manual if the unit will not beused for

Strona 30 - Tools Needed:

OM-4402 Page 328-3. Servicing Air Cleaner (Kohler-Powered Units) aircleaner3 9/00 − 802 772 / Ref. 185 095-A / S-0759 Stop engine. Do not run engine

Strona 31

OM-4402 Page 338-5. Changing Engine Oil, Oil Filter, And Fuel Filter (Kohler-Powered Units)802 692 / S-0842 Stop engine and let cool.1 Oil Drain Valv

Strona 32 - ± 50 rpm

OM-4402 Page 348-6. Adjusting Engine Speed (Kohler-Powered Units)802 692 / ST-801 209-AAfter tuning engine, check enginespeeds with a tachometer (seet

Strona 33

OM-4402 Page 35 Stop engine. When a circuit breaker or fuseopens, it usually indicates amore serious problem exists.Contact a Factory AuthorizedServ

Strona 35 - OM-4402 Page 31

OM-4402 Page 36SECTION 9 − TROUBLESHOOTING9-1. Welding TroubleshootingTrouble RemedyNo weld output. Check control settings.Check weld connections.Disc

Strona 36

OM-4402 Page 37Trouble RemedyLack of high frequency; difficulty inestablishing Gas Tungsten Arc Weld-ing arc.Use proper size tungsten for welding ampe

Strona 37

OM-4402 Page 38Trouble RemedyEngine does not start. Check fuel level (see Section 4-2 or 4-3).Check battery and replace if necessary.Check engine char

Strona 38

OM-4402 Page 39Notes

Strona 39

OM-4402 Page 40SECTION 10 − ELECTRICAL DIAGRAMFigure 8-1. Circuit Diagram For Welding Generator

Strona 41 - 9-3. Engine Troubleshooting

OM-4402 Page 42SECTION 11 − AUXILIARY POWER GUIDELINES11-1. Selecting Equipmentaux_pwr 4/01 − Ref. ST-159 730 / ST-800 5771 Auxiliary Power Receptacle

Strona 42

OM-4402 Page 4311-3. Grounding When Supplying Building SystemsST-800 576-B1 Equipment GroundingTerminal2 Grounding CableUse #10 AWG or larger insulate

Strona 43 - OM-4402 Page 39

OM-4402 Page 4411-5. Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running WattsSplit Phase 1/8 HP 800 3

Strona 44 - OM-4402 Page 40

OM-4402 Page 4511-7. Approximate Power Requirements For Contractor EquipmentContractor Rating Starting Watts Running WattsHand Drill 1/4 in 350 3503/8

Strona 45 - OM-4402 Page 41

OM-4402 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGrom _nd_11/981-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswit

Strona 46 - 11-1. Selecting Equipment

OM-4402 Page 4611-8. Power Required To Start MotorS-06241 Motor Start Code2 Running Amperage3 Motor HP4 Motor VoltageTo find starting amperage:Step 1:

Strona 47 - ST-800 576-B

OM-4402 Page 4711-10. Typical Connections To Supply Standby PowerS-0405-A Have only qualified personsperform these connectionsaccording to all applic

Strona 48

OM-4402 Page 4811-11. Selecting Extension Cord (Use Shortest Cord Possible)Cord Lengths for 120 Volt Loads If unit does not have GFCI receptacles, u

Strona 49

OM-4402 Page 49Notes

Strona 50 - Ref. ST-800 396-A / S-0625

OM-4402 Page 50SECTION 12 − PARTS LISTST-802 048-D Hardware is common andnot available unless listed.123456789111213141516171819102021222324−Fig 12-3

Strona 51 - S-0405-A

OM-4402 Page 51DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 12-1. Main AssemblyQuantity1 182 367 PANEL, right side 1. . . . . . . . . . . . . . . . . .

Strona 52

OM-4402 Page 52DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 12-1. Main Assembly (Continued)Quantity33 DC-Z 187 018 STABILIZER ASSEMBLY, (consisting of) 1.

Strona 53 - OM-4402 Page 49

OM-4402 Page 53ST-802 049-B Hardware is common andnot available unless listed.13456789101213141516171819202122232425262829303132333435361127Figure 12

Strona 54 - SECTION 12 − PARTS LIST

OM-4402 Page 54DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 12-2. Panel, Front w/Components (Figure 12-1 Item 54)Quantity1 187 593 PANEL, front 1. . . .

Strona 55 - OM-4402 Page 51

OM-4402 Page 55DescriptionPartNo.ItemNo.Figure 12-3. Generator (Figure 12-1 Item 24)Quantity1 +186 238 STATOR 1. . . . . . . . . . . . . . . . . .

Strona 56 - OM-4402 Page 52

OM-4402 Page 2Welding on closed containers, such as tanks,drums, or pipes, can cause them to blow up. Sparkscan fly off from the welding arc. The flyi

Strona 60 - OM-4402 Page 56

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

Strona 61

PRINTED IN USA © 2001 Miller Electric Mfg. Co. 1/01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

Strona 62

OM-4402 Page 3MOVING PARTS can cause injury. Keep away from fans, belts, and rotors. Keep all doors, panels, covers, and guardsclosed and securely i

Strona 63 - Effective January 1, 2000

OM-4402 Page 4H.F. RADIATION can cause interference. High-frequency (H.F.) can interfere with radionavigation, safety services, computers, andcommuni

Strona 64 - Owner’s Record

OM-4402 Page 5SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONrom _nd_fre 11/981-1. Signification des symbolesSignifie Mise en garde ! Soyez

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