
SuitCase 12RCOM-1500-15 210 177Y 2009−07ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire FeederFile: MIG (GMAW)Visit our website at
OM-1500−15 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur
OM-1500−15 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti
OM-1500−15 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement
OM-1500−15 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume
OM-1500−15 Page 10
OM-1500-15 Page 11SECTION 3 − DEFINITIONS3-1. Warning Label Definitions1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936Warning! Watch Out! The
OM-1500-15 Page 123-2. Serial Number And Rating Label LocationThe serial number and rating information for this product is located inside the case. Us
OM-1500-15 Page 133-4. Symbols And Definitions. Some symbols are found only on CE products.Output InputAAmperesVVoltsXDuty Cycle Wire Feed PercentIPDe
OM-1500-15 Page 144-3. Gun Recommendation TableProcess GunGMAW − Hard or Cored Wires Bernard Q300 or Q400FCAW − Self-Shielding Wires FC-1260Dura-Flux4
OM-1500-15 Page 154-5. Installing And Aligning Wire Guide And Drive Rolls804 210-BInstalling Wire Guide And DriveRolls:1 Drive Securing Roll Nut2 Driv
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M
OM-1500-15 Page 164-6. Connecting Welding Gun804 209-B! Turn Off wire feeder andwelding power source. Stopengine on weldinggenerator.1 Gun Securing Kn
OM-1500-15 Page 174-8. Connecting Weld Cable804 211-A1 User-Suppled Weld CableFollow wire manufacturer’s recom-mendations for weld cable polarity.2 Us
OM-1500-15 Page 184-10. Installing And Threading Welding Wire804 212-BInstalling Wire And AdjustingHub Tension:1 Retaining Nut2 Hub Tension Adjustment
OM-1500-15 Page 19SECTION 5 − OPERATION5-1. Controls804 213-BInternal Control PanelInternal Side View1 Power Control Switch2 Trigger Hold Switch (Opti
OM-1500-15 Page 205-2. Setting Digital Meter Board PC4 DIP Switches803 141/ Ref. 803 1241 Front Meter Panel2 S1 DIP Switch3 S2 DIP SwitchIf the DIP sw
OM-1500-15 Page 215-3. Gun Consumables Information235 264-ANotes
OM-1500-15 Page 22SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine Maintenance. Maintain more oftenduring severe conditions.! Disconnect powe
OM-1500-15 Page 236-3. TroubleshootingTrouble RemedyWire does not feed, unit completely inop-erative.Turn Power switch On.Check 14−pin plug PLG2 conne
OM-1500-15 Page 24SECTION 7 − ELECTRICAL DIAGRAMS223 794-CFigure 7-1. Circuit Diagram For Wire Feeder
OM-1500-15 Page 25Notes16 Gauge (.063 in)22 Gauge (.031 in)24 Gauge (.025 in)20 Gauge (.037 in)18 Gauge (.050 in)14 Gauge (.078 in)1/8 in (.125 in)3/1
TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol
OM-1500-15 Page 26SECTION 8 − PARTS LIST. Hardware is common andnot available unless listed.804 214-GFigure 8-1. Complete Assembly12345678912111314151
OM-1500-15 Page 27Figure 8-1. Complete AssemblyDescriptionQuantityPartNo.Dia.Mkgs.ItemNo.1 M1 220 195 Motor, Right Angle 24VDC 145 RPM 37.5 Ratio W/Pl
OM-1500-15 Page 28Figure 8-1. Complete Assembly (Continued)DescriptionQuantityPartNo.Dia.Mkgs.ItemNo.48 222 181 Grommet, Scr No 8/10 Panel Hole .281 S
OM-1500-15 Page 29Figure 8-1. Complete Assembly (Continued)DescriptionQuantityPartNo.Dia.Mkgs.ItemNo.RC8, RC21 131 059 Housing Plug+Pins, (Service Kit
OM-1500-15 Page 30Table 8-1. Drive Roll And Wire Guide Kits. Base selection of drive rolls upon the following recommended usages:1. V-Grooved rolls f
Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2009−01Your distributor also givesyou ...ServiceYou always get the
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2009 Miller Electric Mfg. Co. 2009−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer
241468ADECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer
OM-1500-15 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2009−077Protect yourself and others from injury — read and follow these precau
OM-1500-15 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke
OM-1500-15 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-1500-15 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State
OM-1500−15 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2009−077Se protéger et protéger les autres contre le risque de bles
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