
Migmatic 221/253ProcessesDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingArc Welding Power SourceWire FeederOM-229 038D 2007−04Effective with s
OM-229 038 Page 6Warning! Watch Out! There arepossible hazards as shown by thesymbols.Electric shock from wiring can kill.Disconnect input plug or pow
OM-229 038 Page 71 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electrical shock from wiringcan kill.3 Read Owner’s Manual b
OM-229 038 Page 8SECTION 3 − INSTALLATION3-1. SpecificationsRated OutputMax.Rated Input Amperageat Rated OutputRated OutputMax.OpenCircuitRated Input
OM-229 038 Page 93-3. Volt-Ampere CurvesThe volt-ampere curves show the normal minimum and maximum voltage and amperage output capabilities of the wel
OM-229 038 Page 103-5. Installing Wire Spool and Adjusting Hub Tension072573-BWhen a slight force is needed to turn spool, tension is set.24 mm(15/16
OM-229 038 Page 113-7. Electrical Service GuideMigmatic Model221 253Input Voltage220/230 230 400Input Amperes at Rated Output26 23 13Max Recommended S
OM-229 038 Page 12B. 3-Phase803 766-AY Installation must meet all Nationaland Local Codes − have only quali-fied persons make this installation.Y Disc
OM-229 038 Page 133-9. Installing Drive Rolls and Wire Guide1 Securing Screw2 Inlet Wire GuideLoosen screw. Slide tip as close todrive rolls as possib
OM-229 038 Page 143-10. Threading Welding Wire and Adjusting Pressure Roll Tension1 Wire Spool2 Welding Wire3 Inlet Wire Guide4 Pressure Adjustment Kn
OM-229 038 Page 151 Consumable StorageCompartmentPress latch down to release andopen door. Provides storage spacefor gas nozzles, contact tips, gasdi
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OM-229 038 Page 16SECTION 4 − OPERATION4-1. Controls for Migmatic 221/2531 Power Switch2 Voltage ControlTurn control clockwise to increasevoltage.3 Hi
OM-229 038 Page 17SECTION 5 − MAINTENANCE &TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more oftendurin
OM-229 038 Page 185-4. TroubleshootingTrouble RemedyNo weld output; wire does not feed.Be sure line disconnect switch is On (see Section 3-8).Replace
OM-229 038 Page 19Notes
OM-229 038 Page 20SECTION 6 − ELECTRICAL DIAGRAMSSeptember 21, 2006WARNINGElectric ShockHazardS Do not touch live electrical parts.S Disconnect input
OM-229 038 Page 21September 21, 2006WARNINGElectric ShockHazardS Do not touch live electrical parts.S Disconnect input power or stop enginebefore serv
OM-229 038 Page 22SECTION 7 − PARTS LISTFigure 7-1. Wrapper Assembly, All Models
OM-229 038 Page 23DescriptionPartNo.ItemNo.Figure 7-1. Wrapper Assembly, All ModelsQuantity1 156034005 Catch, side panel 2. . . . . . . . . . . . .
OM-229 038 Page 24Figure 7-2. Main Assembly for Migmatic 221
OM-229 038 Page 25DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Main Assembly for Migmatic 221Quantity1 956142538 Label 1. . . . . . . . . . . . . .
TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo
OM-229 038 Page 26Figure 7-3. Main Assembly for Migmatic 253
OM-229 038 Page 27DescriptionPartNo.Dia.Mkgs.ItemNo. Figure 7-3. Main Assembly for Migmatic 253Quantity230V 400V1 956142538 Label 1 1. . . . . . . .
OM-229 038 Page 28Table 7-1. Drive Roll And Wire Guide Kits (2 Roll Models)Base selection of drive rolls upon the following recommended usages:1. V-G
Effective January 1, 2007This limited warranty supersedes all previous Miller warranties and is exclusive with no otherguarantees or warranties expres
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 1/07ITW Welding Products Italy S.r.l.Via Privata Iseo, 6/E20098 San GiulianoMilanese, ItalyPhone: 39 (
dec_stat_Milan_6/05Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rati
OM-229 038 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these
OM-229 038 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp
OM-229 038 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,
OM-229 038 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document
OM-229 038 Page 5SECTION 2 − DEFINITIONSWarning! Watch Out! There are possiblehazards as shown by the symbols.1 Electric shock can kill.1.1 Wear dry i
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