Miller Electric Swingarc Instrukcja Właściciela

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SS-64M Swingarc
Processes
12 and 16 Foot
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
OM-1586 155 318Z
200605
Description
Wire Feeder
(Use with CC/CV Power Sources)
Visit our website at
www.MillerWelds.com
File: MIG (GMAW)
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Podsumowanie treści

Strona 1 - SS-64M Swingarc

SS-64M SwingarcProcesses12 and 16 FootMIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingOM-1586 155 318Z2006−05DescriptionWire Feeder(Use

Strona 2 - From Miller to You

OM-1586 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

Strona 3 - TABLE OF CONTENTS

OM-1586 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D Ne

Strona 4

OM-1586 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

Strona 5 - 1-2. Arc Welding Hazards

OM-1586 Page 9SECTION 3 − INTRODUCTION3-1. SpecificationsType of InputPowerWelding PowerSource TypeWire Feed SpeedRangeWire DiameterRangeWelding Circu

Strona 6 - can affect pacemakers

OM-1586 Page 104-2. Installing Boom And Reel SupportST-142 596-C1 Swivel Plates2 YokeRemove hardware from swivelplates and yoke.3 BoomSet boom into sw

Strona 7

OM-1586 Page 114-5. Equipment Connection DiagramST-801 805 / Ref. ST-175 086 / Ref. ST-180 311-B1 300/400 Ampere ModelCC/CV Inverter WeldingPower Sour

Strona 8 - 1-6. EMF Information

OM-1586 Page 124-6. Connecting Weld Cables And Gas HosesRef. ST-801 805 / Ref. ST-152 800-ATools Needed:5/8 inThe weld cable and shielding gashose ext

Strona 9 - 2-1. Symboles utilisés

OM-1586 Page 134-7. Control Box ConnectionsST-157 433-B / Ref. ST-157 4341 Optional Reed RelayConnection2 Wire Feed Motor And GasValve Control Recepta

Strona 10

OM-1586 Page 144-9. Removing Safety Collar And Adjusting Boom1 Locking KnobTighten knob to prevent boommovement. Loosen knob to allowboom movement. Ch

Strona 11 - LES CHARGES ÉLECTROSTATIQUES

OM-1586 Page 154-12. Installing And Threading Welding Wire. Be sure that outlet cable has proper sizeliner for the welding wire size. Wheninstalling g

Strona 12 - 2-6. Information EMF

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Strona 13 - SECTION 4 − INSTALLATION

OM-1586 Page 16SECTION 5 − OPERATION5-1. Operational TermsSee Menu Guide for detailed programming steps.Note The following is a list of terms and thei

Strona 14 - ST-801 279

OM-1586 Page 175-3. Front Panel ControlsRef. ST-155 2221 Display2 Parameter Select ButtonPress button to move > (the cursor) on thedisplay.3 Displ

Strona 15

OM-1586 Page 18SECTION 6 − SETTING SEQUENCE PARAMETERS6-1. Sequence Parameters In A Program. See Menu Guide for detailedprogramming steps.Trim is arc

Strona 16

OM-1586 Page 19SECTION 7 − SETTING DUAL SCHEDULE PARAMETERS7-1. Selecting Dual Schedule PairDual Schedule is used with twoconsecutive weld programs 1

Strona 17 - 4-7. Control Box Connections

OM-1586 Page 207-2. Optional Dual Schedule Switch Diagrams1 Momen 2P(Momentary-Contact 2-PoleSwitch)2 Maint 2P (Maintained-Contact2-Pole Switch)3 Main

Strona 18 - Process Gun

OM-1586 Page 21SECTION 8 − USING THE OPTIONAL DATA CARD8-1. Data Card TermsSA-158 435>Wr i t eReadDe l e t eDoneREAD Programs From CardWRITE Progra

Strona 19

OM-1586 Page 228-3. Card Displays. See Menu Guide for detailedprogramming steps. Securitymode only functions with a datacard.1 Card Display2 Moving Li

Strona 20 - SECTION 5 − OPERATION

OM-1586 Page 238-4. Entering Access Code1 Security Display2 Program Lock Display3 Access Code DisplayWith a code set, this displayappears when trying

Strona 21 - 5-3. Front Panel Controls

OM-1586 Page 248-5. SecurityThe security feature allows a mini-mum and maximum range limit tobe defined for Trim, inches per min-ute (IPM), and ShpArc

Strona 22 - . See Menu Guide for detailed

OM-1586 Page 25SECTION 9 − SYSTEM SETUP9-1. Accessing The Setup Menu1 Setup Panel2 Power SwitchPress and hold down both buttonswhile turning On unit.3

Strona 23

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

Strona 24

OM-1586 Page 269-2. System Setup Display ParametersSee Menu Guide for detailed programming steps.NoteDISPLAY SETTING NOTES>System Select the proces

Strona 25 - 8-2. Installing Data Card

OM-1586 Page 27SECTION 10 − STANDARD PULSE WELDING PROGRAMSFOR PHOENIX/INVISION 456 INVERTER WELDING POWER SOURCESApk = Peak Amperage, Vpk = Peak Volt

Strona 26 - 8-3. Card Displays

OM-1586 Page 2810-4. Program 4 − SteelWire Size/Type: .062” Gas: Ar - CO2 or Ar - Oxy / 40 CFH (19 L/m)IPM / MPM Apk Vpk Abk PPS PWms COMMENTS400 / 10

Strona 27 - 8-4. Entering Access Code

OM-1586 Page 29SECTION 11 − STANDARD PULSE WELDING PROGRAMSFOR XMT 304 INVERTER WELDING POWER SOURCESApk = Peak Amperage, Vpk = Peak Voltage, Abk = Ba

Strona 28 - 8-5. Security

OM-1586 Page 3011-4. Program 4 − Stainless SteelWire Size/Type: .030” Gas: Ar - He - CO2 / 40 CFH (19 L/m)IPM / MPM Apk Vpk Abk PPS PWms COMMENTS700 /

Strona 29 - SECTION 9 − SYSTEM SETUP

OM-1586 Page 31SECTION 12 − SETTING SharpArcE CONTROL12-1. Selecting And Adjusting SharpArcE ControlRef. S-02591 ArcSharpArc™ is “Arc” on the display.

Strona 30

OM-1586 Page 32SECTION 13 − TEACH POINTS10 18 21 24 27 30 33 36 37 42 45 48 51 54 56 Vpk10 20 30 40 50 60 70 80 90 100 110 120 130 140 200 Abk20 55 80

Strona 31 - WELDING POWER SOURCES

OM-1586 Page 3313-2. Redefining Teach PointsRef. S-0259 / Ref. ST-154 1091 IPMIPM determines the weld metal de-position rate.. Redefining IPM is not n

Strona 32 - 10-8. Program 8 − Metal Core

OM-1586 Page 34 Date Program Number Wire Size/TypeWire Manufacturer Mfg. DateGas Flowrate CFH(L/min)Equipment Used − Power Source Serial NumberWi

Strona 33 - 11-3. Program 3 − Steel

OM-1586 Page 35SECTION 14 − MAINTENANCE AND TROUBLESHOOTING14-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablelab

Strona 34 - 11-8. Program 8 − Metal Core

TABLE OF CONTENTSSECTION 10 − STANDARD PULSE WELDING PROGRAMSFOR PHOENIX/INVISION 456 INVERTER WELDING POWER SOURCES 27 . . . . . . . . . . . . . . .

Strona 35 - Ref. S-0259

OM-1586 Page 3614-3. Error DisplaysRef. ST-155 2221 Release Trigger Error DisplayThis appears if the trigger is closedwhen the unit power is turned on

Strona 36

OM-1586 Page 3714-4. TroubleshootingY Disconnect power before troubleshootingTrouble RemedyWire feeds, shielding gas flows, but elec-trode wire is not

Strona 37 - 13-2. Redefining Teach Points

OM-1586 Page 38SECTION 15 − ELECTRICAL DIAGRAMFigure 15-1. Circuit Diagram

Strona 38

OM-1586 Page 39SD-183 495-B

Strona 39 - 14-2. Motor Start Control

OM-1586 Page 40SECTION 16 − PARTS LIST132456121371110981516171819203Fig 16-5714Fig 16-2212223242527282930Fig 16-4Fig 16-3126157 507-J. Hardware is com

Strona 40 - 14-3. Error Displays

OM-1586 Page 41QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Model12 16Figure 16-1. Main Assembly1 149 251 CABLE, trigger (consisting of) 1. . . . . . .

Strona 41 - 14-4. Troubleshooting

OM-1586 Page 42ST-157 508-D1234568910111213141516171819 2021222324252627282930313253536373841424344454648495014431173433473940PC60PC40PC20 & 30PC8

Strona 42 - Figure 15-1. Circuit Diagram

OM-1586 Page 43Description QuantityPartNo.Dia.Mkgs.ItemNo.Figure 16-2. Control Box (Fig 16-1 Item 2)1 147 139 TAPE, adh acrylic double sided .010 x .5

Strona 43 - OM-1586 Page 39

OM-1586 Page 44Description QuantityPartNo.Dia.Mkgs.ItemNo.Figure 16-2. Control Box (Fig 16-1 Item 2) (Continued)37 145 948 BRACKET, mtg control box 1.

Strona 44 - SECTION 16 − PARTS LIST

OM-1586 Page 45DescriptionPartNo.ItemNo. QuantityFigure 16-3. Support, Hub & Reel (Fig 16-1 Item 12)1 142 399 SUPPORT, reel 1. . . . . . . . . .

Strona 45 - OM-1586 Page 41

OM-1586 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these pr

Strona 46 - . Hardware is common and

OM-1586 Page 462348101117181920212229323334353638191314163027283712263921ST-801 456-A5674215232524314140See Table 16-1 ForDrive Roll & Wire Guide

Strona 47 - OM-1586 Page 43

OM-1586 Page 47DescriptionPartNo.ItemNo. QuantityDia.Mkgs.Figure 16-4. Drive Assembly, Wire (Fig 16-1 Item 25)1 010 668 SCREW, cap stl sch .250-20 x 1

Strona 48 - OM-1586 Page 44

OM-1586 Page 48ST-142 601-F123456789101112131415161718892427282021192223262526. Hardware is common andnot available unless listed.Figure 16-5. Boom As

Strona 49

OM-1586 Page 49QuantityDescriptionPartNo.ItemNo.Model12 16Figure 16-5. Boom Assembly (Fig 16-1 Item 15)1 010 493 BUSHING, snap-in nyl .625 ID x .875mt

Strona 50

OM-1586 Page 50Table 16-1. Drive Roll and Wire Guide Kits.023-.025 in. 0.6 mm 151 024 087 130.030 in. 0.8 mm 151 025 053 695.035 in. 0.9 mm 151 026 05

Strona 51 - OM-1586 Page 47

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2006−01Your distributor also givesyou ...ServiceYou always get the

Strona 52

PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914

Strona 53 - OM-1586 Page 49

OM-1586 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

Strona 54 - S-0549-D

OM-1586 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

Strona 55

OM-1586 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents (

Strona 56 - Owner’s Record

OM-1586 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONsom _3/05Y Avertissement : se protéger et protéger les autres contre le risque

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